PROGRAMMABLE LOGIC CONTROLLER

  

Copyright © Philip M. Parker, INSEAD. Terms of Use.

PROGRAMMABLE LOGIC CONTROLLER

Specialty Definition: PROGRAMMABLE LOGIC CONTROLLER

DomainDefinition

Computing

Programmable Logic Controller (PLC) A device used to automate monitoring and control of industrial plant. Can be used stand-alone or in conjunction with a SCADA or other system. (1997-02-11). Source: The Free On-line Dictionary of Computing.

Source: compiled by the editor from various references; see credits.

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Specialty Definition: Programmable logic controller

(From Wikipedia, the free Encyclopedia)

PLC

A programmable logic controller or PLC is a small computer used for automation of real-world processes, such as control of machinery on factory assembly lines. Where older automated systems would use hundreds or thousands of relays, a single PLC can be programmed as a replacement.

The PLC is a microprocessor based device with either modular or integral input/output circuitry that monitors the status of the field connected "sensor" inputs and controls the attached output "actuators" (motor starters, solenoids, pilot lights/displays, speed drives, valves, etc.) according to a user-created, logic program stored in the microprocessor's battery-backed RAM memory. The functionality of the PLC has evolved over the years to include capabilities beyond typical relay control; sophisticated motion control, process control, DCS and complex networking have now been added to the PLC's list of functions.

Examples

A simple program could maintain the level of water in a tank between two float switches by opening and closing an electric valve. A slightly more complex arrangement could involve a scale under the tank (as an input) and a flow controller (as an output) allowing water to flow at a controlled rate. A typical industrial application might control several tanks in a process such as sewage treatment. Each tank might be watched for a variety of conditions such as being too full or too empty or having the wrong pH.

Analog vs Digital Inputs and Outputs

Digital signals behave as switches, yielding simply an On or Off signal. Pushbuttons, limit-switches, and photo-eyes are examples of devices providing a digital signal. Analog signals behave as volume controls, yielding a range of values between On and Off. Pressure transducers, scales and gas leak detectors can provide analog signals.

PLCs have a limited number of connections built in for signals such as digital inputs, digital outputs, analog inputs and analog outputs. Typically expansions are available if the base model does not have sufficient I/O.

Examples

In the simple example above, the PLC is accepting two digital inputs from float switches. The PLC is controlling a single digital output to actuate the inlet valve into the tank. If both float switches are off (down) the PLC will open the valve to let more water in. It will continue to fill until both floats lift making their switches turn on. The slightly more complex example (scale and flow controller) uses analog inputs and outputs. The scale is connected to one of the PLC's analog inputs and the flow controller is connected to one of the PLC's analog outputs. In this system, we can fill at different rates based on how much water in left. If the water level drops rapidly, the flow controller can be opened wide. If water is dripping out, the flow controller can be set to allow only a small amount of water back into the tank.

Programming

PLCs programs are generally written in a special application on a personal computer then downloaded over a custom cable to the PLC. The program is stored in the PLC either in battery-backed-up RAM or some other non-volatile memory.

Early PLCs were designed to be used by electricians who train on the job. These PLC's were programmed in "ladder logic", which strongly resembles a schematic of relay logic. Modern PLCs can be programmed in ladder logic or in more traditional programming languages such as C.

PID loops

PLCs may include logic for single-variable generic industrial feedback loop, a ";proportional, integral, derivative" loop, or "PID controller." A PID loop is the standard solution to many industrial control processes that require proportional control. Proportional control dictates that large deviations should be corrected by large amounts and small deviations should be corrected by small amounts. A PID loop could be used to control the pH level of water in a swimming pool.

User interface

PLCs may need to interact with people for the purpose of configuration, alarm reporting or everyday control. A variety of methods are employed. A simple system may use buttons and lights to interact with the user. Text displays are available as well as graphical touch screens. Some PLCs may only communicate over a network to some other system, such as a computer running a web browser.

Source: adapted by the editor from Wikipedia, the free encyclopedia under a copyleft GNU Free Documentation License (GFDL) from the article "Programmable logic controller."

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Crosswords: PROGRAMMABLE LOGIC CONTROLLER

Specialty definitions using "PROGRAMMABLE LOGIC CONTROLLER": PL/C, PLC. (references)

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Frequency of Internet Keywords: PROGRAMMABLE LOGIC CONTROLLER

The following statistics estimate the number of searches per day across the major English-language search engines as identified by various trade publications. Hyperlinks lead to commercial use of the expression at Amazon.com.
 
ExpressionFrequency
per Day

programmable logic controller

192

programmable logic controller plc

14

programmable logic controller training

14

programmable logic controller tutorial

4

programmable logic controller simulator

3

introduction to programmable logic controller

2
Source: compiled by the editor from various references; see credits.

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Misspellings: PROGRAMMABLE LOGIC CONTROLLER

Misspellings

"PROGRAMMABLE LOGIC CONTROLLER" is suggested in spellcheckers for the following: programmalbe logic controller. (additional references)

Source: compiled by the editor, based on several corpora (additional references).

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Alternative Orthography: PROGRAMMABLE LOGIC CONTROLLER


Hexadecimal (or equivalents, 770AD-1900s) (references)

50 52 4F 47 52 41 4D 4D 41 42 4C 45      4C 4F 47 49 43      43 4F 4E 54 52 4F 4C 4C 45 52

Leonardo da Vinci (1452-1519; backwards) (references)

        

Binary Code (1918-1938, probably earlier) (references)

01010000 01010010 01001111 01000111 01010010 01000001 01001101 01001101 01000001 01000010 01001100 01000101 00100000 01001100 01001111 01000111 01001001 01000011 00100000 01000011 01001111 01001110 01010100 01010010 01001111 01001100 01001100 01000101 01010010

HTML Code (1990) (references)

&#80 &#82 &#79 &#71 &#82 &#65 &#77 &#77 &#65 &#66 &#76 &#69 &#32 &#76 &#79 &#71 &#73 &#67 &#32 &#67 &#79 &#78 &#84 &#82 &#79 &#76 &#76 &#69 &#82

ISO 10646 (1991-1993) (references)

0050 0052 004F 0047 0052 0041 004D 004D 0041 0042 004C 0045      004C 004F 0047 0049 0043      0043 004F 004E 0054 0052 004F 004C 004C 0045 0052

Encryption (beginner's substitution cypher): (references)

50524941523547473536463924649414337237494854524946463952

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INDEX

1. Crosswords
2. Expressions: Internet
3. Derivations
4. Orthography
5. Bibliography


  

Copyright © Philip M. Parker, INSEAD. Terms of Use.